MAINLAND woodworks
  • Main
  • Services
  • Blog
  • Contact
  • SpecialOps

FW Cobs Sign

1/27/2014

0 Comments

 
Picture
Last year I completed a nice solid cedar sign for FW Cobs.  Here is a quick run through the process for it.

Picture
Picture
Picture
First off we have the Client approved 3D Pre-visualisation of the final sign.   After getting sign off on the design I went ahead and glued up the stock material.  In this case I used Western Red Cedar.  The stock block was then planed down smooth to final thickness.
Picture
Picture
Here we can see some of the tooling passes.  Starting off with the roughing pass to remove all the unecessary material and bring out the final shapes,  and second image shows the V-carving pass,  which brings out all the detail and lettering in the sign.
Picture
The final sign turned out really good.  I used Saman brand dyes to get the colors, matching to the clients existing logo. With a few good coats of Defthane to seal it from the elements.

Finally, I brought it to my friends at Pop Bam Vintage to crate the sign up, all safe for shipping.
Picture
Here it is installed in it's new home, on the F.W. Cobs farm in Vermont.
Picture
0 Comments

One6 Bench's new home.

1/14/2014

1 Comment

 

One6 Bench now resides at Science World.

As of October 9th 2013, the One6 Bench is in the main exhibition hall lobby upstairs at Science World.  Go check it out!
Picture
Picture
1 Comment

Found "Mahogany" Serving Tray

11/4/2012

5 Comments

 
In March of 2012, We bought a house and moved to Mission.  

While cleaning up all that the previous owners had left behind, I found a large piece of some kind of wood.    It looked like nice wood.  so I decided that I needed to make a serving tray out of it.
Picture
  I've always liked a particular silver serving tray that a friend of mine has on his coffee table.  So from my memory of his tray, and a little embellishment I came up with this design.

I have made a few bowls before this one, and I must say it's quite the process to get such an item off the machine.  I start by modeling the object in a 3D package, and export that object into the CAM software that generates the cutting code.

This is similar process to the Ruen graffiti piece, but because there are 2 sides that need to line up perfectly, there's a lot more care and planning that needs to happen throughout the process.
Picture
Picture
Picture
Picture
Part of the found piece of "mahogany" laying on the table. 

 I use quotes because I don't know what kind of wood it is. Laying it side by side to a piece of known mahogany,  it's a pretty close match, so let's go with that.





The block that the tray will be cut from, in position, screwed down, and ready to go.

First I drill 4 reference holes into the stock block, these will be used to ensure an exact position match when I flip the block to cut the outside half of the dish.
Using a 1/2" ball endmill, I do a roughing pass, removing as much material as I can in the first pass. It leaves a minimum of 30 thou of material to the surface of the actual tray inside.







In progress of the inside finishing cut pass.   I use a 35 thou stepover per pass, that seems to be the best balance between machine time and finishing sanding time.







And the finished inside half of the tray.

after the inside is done cutting. I remove the block from the table and drill the 4 reference holes again,  this time into the spoiler board of the table.  I put 1/4" wood dowels into the holes, flip the stock material, line up the original reference holes that were drilled, and place it onto the wood dowels.
Picture
Picture
Picture
Picture
Picture
Cutting the outside roughing pass.










Outside of the tray is complete.
With all the machining complete, I cut the  4 "tabs" to hold the tray into the stock block. now the tray is free from the stock material block.
Picture
Picture
Picture
All sanded, sealed with 7 coats of danish oil, and ready for whatever it may be used for..

this one turned out really good I think.   The tray itself is so impossibly thin,  it feels like it was pressed from a flat sheet of metal, but its wood.  Something you definitely have to hold to really appreciate.
5 Comments

The VanderWoudes - CNC Sign & Design

10/18/2012

1 Comment

 
Picture
The VanderWoude sign was a great project.

The sign itself is 56" x 44"

The client wanted a sign for their family farm that captured the feel of the property and their view across their fields to Mount Baker.  We met with them in early September and started the design process.
Picture
We started with a few thumbnail sketches of potential shapes and layout ideas.

They wanted the sign to sit inside an arbour that matched the one they already had near the house.  

After a few iterations we all settled on this one being the best.  From concept, through 3D development, to the machine, and finally installed on their property  all took about a month.
Picture
Picture
The cutting process started by saw-milling the 6" rough cedar posts in half to get our 3" thick stock pieces.  Those were jointered, glued up together and after a few days to cure, ready for the machine.   

Here we have cut the first facing pass for what will be the faces of the topmost layer, everything that will be white.  The letters and mount baker.
Picture
The roughing passes on all 3 depth layers.
And finally with all CNC milling complete, the sign is cut free from the stock material, sanded and ready for staining.
Picture
Picture
Using vegetable based aniline dye for the dark and Saman brand vegetable stain for the white, all sealed behind several coats of Defthane to protect it from sun and rain.  With staining complete, we're ready for onsite installation.
1 Comment

Our services: 3D Signage, CNC, Milling and Design

10/1/2012

6 Comments

 
Picture
We are a family run design and wood crafting team that is able to bring your ideas from a dream to a reality that you can see, touch and admire for years to come.

We offer a wide range of wood milling services as well as a large bed CNC router which can plan slabs and create elaborate 3D carvings.
6 Comments

    RSS Feed

    Mainland Woodworks specializes in CNC 3D carved signs, live edge installations, and custom wood surfaces.

    Archives

    Categories

    All
    3d
    3d Graffiti
    Cnc
    Design
    Graffiti
    Items
    Services
    Signs
    Wood

Powered by Create your own unique website with customizable templates.
  • Main
  • Services
  • Blog
  • Contact
  • SpecialOps